YKF2560 is a 5-axis CNC spiral bevel gear lapping machine for full-automatic lapping of spiral bevel and hypoid gears with 90°shaft angle.After lapping, slight deformation caused by process and heat treatment can be modified, and achieve higher tooth contact accuracy, noise reduction, vibration decrease,improve the transmisiion efficiency and use life.The face roughness reaches Ra0.8, and transmission noise is reduced more than 3～8dB.
Machine Features:
1、Horizontal structure,gear and pinion spinldes adopt high-rigid motorized spinlde directly driven by big torque motor, X、Z linear axes adopt direct drive servo motor, Y linear axis adopts direct drive servo motor and precise reducer.
2、The machine has compact structure、high-rigid、stable performance、steady transmission and quick-response;centrifugalpump with continuity supply and low failure rate;
3、Independent HLS Lapping Control software,and makes setup and operation easy and intuitive.
Functional Configurations:
1、Full-automatic lapping for spiral bevel and hypoid gears with 90°shaft ange;
2、Equipped with Beckhoff TwinCAT NC system;
3、Motor torque loaded;
4、V/H control method;
5、Gear flexible mesh device;
6、Backlash testing and automatic compensation;
7、Workpiece testing before lapping (including detection of mounting distance, run-out and burr)
8、4-D lapping setup( Non-reverse lapping is workable);
9、Automatic gap finding and high-speed cleaning.
Specification | Value | |
Gear set | Max. Module(mm) | Unlimited |
Range of tooth numbers | Unlimited | |
Max.gear pitch diameter(mm) | Φ600 | |
Pinion spindle nose bore | Outside diameter(mm) | Φ128.1906 |
Taper | 1:18.2857 | |
Bore diameter(mm) | Φ120 | |
Bore depth(mm) | 390 | |
Gear spindle nose bore | Outside diameter(mm) | Φ99.2187 |
Taper | 1:19.6923 | |
Bore diameter(mm) | Φ100 | |
Bore depth(mm) | 400 | |
Machine Dimension ( including guards) | L(mm) | 3100 |
W(mm) | 2500 | |
H(mm) | 2200 | |
Gross Power(Kw) | 60 | |
Net Weight(Kg) | 9000 | |
Floor Space(mm2) | 3100×3400 | |
